Damos soluciones a sus problemas de moldes!

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Desde 1979 nos dedicamos al DISEÑO, FABRICACIÓN, REPARACIÓN y MANTENIMIENTO de moldes para inyec-ción de plásticos, esto nos sitúa, como un referente den-tro del sector.

La larga experiencia acumulada durante estos años, es la mejor carta de presentación que podemos ofrecer a nuestros clientes.

Analizar los problemas, entender los motivos que los ori-ginan, diagnosticar acertadamente y aplicar soluciones duraderas, hacen que nuestros clientes nos conozcan como: LA CLÍNICA DEL MOLDE.

Esto (que aparentemente es muy simple) para nosotros, es un hecho diferencial frente al resto de las Empresas del sector, gozando por ello, de la confi anza de un gran número de clientes y usuarios de moldes de todo tipo.

Como Empresa de servicios, atender las necesidades y dar respuesta a nuestros clientes, siempre ha sido nues-tro objetivo y para ello, nos hemos ocupado de formar un gran equipo de personas que son sin duda, el mejor activo de nuestra compañía.

Contamos con la experiencia de nuestro personal, for-mado en las siguientes técnicas: CÁMARAS CALIENTES, PULIDOS, SOLDADURAS, NEUMÁTICA, HIDRÁULICA, MECANIZADOS e INYECCIÓN DE PIEZAS.

Somos especialistas en SOLDADURAS LÁSER, TALADRO PROFUNDO, MECANIZADOS ESPECIALES y EROSIÓN DE HILO, entre otras.

Le invitamos a que nos consulte sin compromiso, tanto para productos nuevos, reparaciones, modifi caciones o trabajos especiales.

Le invitamos a que nos consulte sin compromiso, tanto para productos nuevos, reparaciones, modifi caciones o trabajos especiales.

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WelcomeWelcome toto DICOMOLDICOMOL

CCoommppaannyy!!CCoommppaannyy!!

33 33 years at your service!years at your service!

Global Plastic Project Global Plastic Project

ManagementManagementManagementManagement

Global plastic solutionsGlobal plastic solutions

Part engineering Prototype toolTool making up to 26TTool maintenance & repairing up to 38TTool maintenance & repairing up to 38TInjection trials up to 2700TTool follow up management Tool fine tuning up to homologationOut SourcingThin wall parts production

DetailsDetails

1. Organization2. Tooling business dimension3. Technology

Quality4. Quality5. Know how6. Products / sectors7. Highlight Tools8. Highlight products9. Conclusion

1.1. OrganizationOrganization--human resourceshuman resources

1Commercials

3CAD engineers

1Projects managers

7Total indirects

26Total directs

33Total employees

10Adjustors

2Administration

0,5Purchasing / Planning

>90000Total capacity Hours/Year

1Maintenance

0,5Metrology

0,5Logistic / Storage

0,5Quality

11Production

2CAM engineers

1.11.1 Global technical resourcesGlobal technical resourcesTYPE NUMBER

CRANES 5

MAX. LOAD 26T

CAD/CAM SYSTEMS UNIGRAPHICS / TEBIS / TOP SOLID MOLD

INTERFACES IGES, VDA-FS, DXF, EXP, CATPART, DWG, PRT, STL,

PD, DGK

INFORMATION DATA 1 FTP siteINFORMATION DATA EXCHANGES

1 FTP site

CNC MACHINING CENTRES 4

HSM CENTRE 1

CNC MILLING MACHINE 2

CNC EDM MACHINES 3

WIRE EDM MACHINES 1

GUN DRILLING MACHINES 1

DIE SPOTTING MACHINES 1 (150T)

LATHES 2

GRINDERS 3

HUSKY 300T INJECTION MACHINE

1

WELDING MACHINES 4

TOTAL PLANTS SURFACES 1500 m 2

1.21.2 Means sizesMeans sizesTYPE OF MACHINES MAXI SIZE

HIGH SPEED MACHINING CENTRE

2000X1000x1000

CNC MACHINING CENTRE

2500x1500x1500

EDM MACHINE 2500X1700X750

WIRE EDM MACHINE 600X600X400

CNC DRILLING MACHINE

Ø32X1000X800

GRINDING MACHINE 1500X750x500

DIE SPOTTING MACHINE

1600X1200X800

LATHE Ø600X1500

2.2. Tooling Tooling business dimensionbusiness dimension

0,5

1

1,5

2

2,5

3

3,5

4

M€

DICOMOL TurnoverSPLIT TURNOVER

0

5

10

15

20

25

30

2006 2007 2008 2009 2010 2011Year

Number of Tools Manufactured

0

2006 2007 2008 2009 2010 2011

YearTool

Manufacturing36%

Maintenance Modification Machining

64%

3.3. TechnologyTechnology

� CNC HSM centre NICOLAS CORREA 18000 r.p.m� CNC EDM machine ONA AE 400� Portable measurement arm FARO N08 7 axis 1,20m +/- 0,018� Portable LASER WELDING machine ALPHA LASER 150W� CNC GUN DRILLING machine IXION 1m / 20mm for diameter� CNC GUN DRILLING machine IXION 1m / 20mm for diameter

4.4. QualityQuality

Since 1999Since 1999

5.5. Tooling know howTooling know how

� Injection � Gas assisted technology� SMC compression � Stack moulds� Micro injection� Micro injection� 2K injection� Insert moulding� Over moulding� Blow moulding� Die casting� Glass thermoforming� Thin wall injection moulding� Rubber moulding

6.6. Moulds and sectorsMoulds and sectors

AUTOMOTIVE SECTORHOUSEHOLD APPLIANCESINFORMATION TECHNOLOGYINFORMATION TECHNOLOGYELECTRICITYPACKAGINGRAILWAY TRANSPORTSWIMMING POOL

6.16.1 AutomotiveAutomotive

Electrical parts

6.1.16.1.1 AutomotiveAutomotive

Air conditioning parts

6.1.26.1.2 AutomotiveAutomotive

Motor parts

6.1.36.1.3 AutomotiveAutomotive

Interior parts

6.1.3.16.1.3.1 AutomotiveAutomotive

Interior parts

6.1.3.26.1.3.2 AutomotiveAutomotive

Interior parts

6.1.46.1.4 AutomotiveAutomotive

Exterior parts

6.1.56.1.5 AutomotiveAutomotive

Lighting

6.1.66.1.6 AutomotiveAutomotive

Motorcycle parts

6.1.76.1.7 AutomotiveAutomotive

Instrument panel

6.1.86.1.8 AutomotiveAutomotive

Blow moulding conducts

6.1.96.1.9 AutomotiveAutomotive

Blow moulding tanks

6.26.2 Household appliancesHousehold appliances

Vacuum cleanersMixerIron handleIron handle

6.36.3 Information technologyInformation technology

PrinterScanner

6.46.4 Electrical partsElectrical parts

Covers

7.7. Highlight ToolHighlight Tool

Automotive sector� Electrical part� X3 project� Support Batterie� 2 cavities injection tool� 2 movements� Hot runner 2 gates SYNVENTIVE brand� Hot runner 2 gates SYNVENTIVE brand� 1.2711 steels� Tool weight 2,7T� Injection machine 650T� >PP 30% GF<� Export destination: FRANCE

7.17.1 Highlight ToolHighlight Tool

� Household appliances� Pot 1,7l� 2 cavities tool� 8 movements� 2 Hot runners � 2K injection technology & machine � 1.2344 steels� 1.2344 steels� Tool weight 3,5T� >PP<� Destination: FRANCE

7.27.2 Highlight ToolHighlight Tool

� Automotive� Fan cowl� 1 cavity tool, with 2 versions� 3 movements� 1.2711 steels� Tool weight 4,5T� >PP+T40<� >PP+T40<� Destination: SPAIN

7.37.3 Highlight ToolHighlight Tool

� Machinery� Reductor� 1 cavity tool� 4 movements� Die casting technology � 1.2344 steels� Tool weight 1,9T� Tool weight 1,9T� >AL<� Destination: SPAIN

7.47.4 Highlight ToolHighlight Tool

� Automotive� Light Housing� 1+1 cavity tool� 6 movements� Hot runner HRS Brand� 1.2711 steels� Tool weight 2,7T� Tool weight 2,7T� >ABS-PC<� Destination: SPAIN

7.57.5 Highlight ToolHighlight Tool

� Electricity� Cover� 1 cavity tool + version� 4 movements in cavity� Hot runner STRACK NORMA Brand� 1.2738 – 1.2711 steels� Tool weight 3,1T� Tool weight 3,1T� >PS-HI<� Destination: SPAIN

7.67.6 Tool Maintenance & repairing servicesTool Maintenance & repairing services

-- YTD Over than 35000 jobs done!YTD Over than 35000 jobs done!

* 24 hours tooling assistance!* 24 hours tooling assistance!

� Automotive� A3300 project� Front Bumper� 1 cavity tool� 14 movements� Hot runner sequential 7 valve gates DELACHAUX� Hot runner sequential 7 valve gates DELACHAUX� 1.2738 steels� Tool weight 38T� >PP+EPDM<� In situ: UK

7.6.17.6.1 Tool Maintenance & repairing servicesTool Maintenance & repairing services

Repair sectionRepair section

7.77.7 Blow Moulding ToolsBlow Moulding Tools

� Automotive� X83 project� Réservoir lave vitre� Blow moulding technology� 1 cavity tool� 2 movements� Cavity material: 7075� Cavity material: 7075� Tool weight 0,8T� >PE-HD<� Destination: FRANCE

7.7.17.7.1 Blow Moulding ToolsBlow Moulding Tools

� Automotive� Conduit PDB� Blow moulding technology� 1 +1+1 cavities tool� 12 movements� Cavity material: 7075� Tool weight 1,2T� Tool weight 1,2T� >PE-HD<� Destination: SPAIN

7.87.8 Over Moulding ToolsOver Moulding Tools

� Automotive� Opening window inside waist seal� Over moulding technology� Vertical injection machine� 1+1+1+1cavity tool� 4 movements / cavity� Cavity material: 1.2316� Cavity material: 1.2316� Tools weight 0,6T� >TPE<� Destination: SPAIN

7.87.8..11 Over Moulding ToolsOver Moulding Tools

� Automotive� Window sealing� Over moulding technology� Vertical injection machine� 1+1cavity tool� Tools weight 0,3T� >EPDM<� >EPDM<� Destination: SPAIN

7.97.9 MiscellaneousMiscellaneous

Jigs & dies

8.8. High light productsHigh light products

SEAT Altea

8.18.1 High light productsHigh light products

OPEL Meriva

8.28.2 High light productsHigh light products

OPEL Combo

8.38.3 High light productsHigh light products

FIAT Punto

8.48.4 High light productsHigh light products

VW Polo

8.58.5 High light productsHigh light products

SEAT Ibiza

8.68.6 High light productsHigh light products

TOYOTA AVENSIS

8.78.7 High light productsHigh light products

BMW 1200 GS

9.9. ConclusionConclusion

� Capacity� Reactivity� Flexibility

Quality� Quality� Technology� Communication � Competitiveness� World Class Manufacturing size

Manage your plastic project Manage your plastic project performance with us!

Calle Beato Oriol, naves nº 18-19Polígono Industrial Foinvasa08110 Montcada i ReixacBarcelonaSPAIN

TEL: (34) 93 564 59 61

Fax: (34) 93 575 38 41

E-mail: group@dicomol.com