AeroNDI presentation_ 09-2016_pluswpos
-
Upload
massimo-capriolo -
Category
Business
-
view
22 -
download
0
Transcript of AeroNDI presentation_ 09-2016_pluswpos
Ed. 09-16
AERONDI is a start-up company, born to offer non-destructive services (NDT-NDI), mainly focused on Aerospace Industry.
Besides the main activity, consisting in Non-Destructive Inspections on structural and engine parts, made of metallic or composite materials, the company offers a wide range of Technical Support services in the Special Processes area other than in Testing Processes.
The Company owns from the start a strong technical knowledge, due to the synergic convergence of many subjects having multi-decades experience in the field.
To complete the offer, services of qualification and periodic verification on instrument, equipment and processes are given, within the scope of our activities.
AERONDI S.r.l. Legal address: C.so Vittorio Emanuele II, n. 108, 10100 Torino – ItalyCertified e-mail: [email protected]: IT11290420014 Registration N°: TO – 1201564
Operative address 01: Via Reano 6/8 – 10040 Rivalta (TO) – ItalyOperative address 02: Via Incasale 5 – 21018 Sesto Calende (VA) - ItalyE-mail: [email protected]
SERVICE LINES
4
SERVICE LINES
NON DESTRUCTIVE TESTING
(NDT/NDI)
CONSULTANCY TESTING
CONSULTANCY SPECIAL PROCESSES
NDT INSTRUMENTS AND PLANTS VERIFICATION
SURFACE METHODS(MT-PT)
VOLUMETRICMETHODS (UT-RT)
PYROMETRY
UNI EN 9100
UNI EN ISO 9001
UNI EN ISO 9001
UNI EN 9100
LS1
LS4
LS5
UNI EN ISO 9001
LS2
LS3
5
CERTS
6
LABORATORIES VIA REANO 6/8 - RIVALTA (TO)
Operation area m2 900
7
CALLABMT
PT
UT
RT
RT-Processing
NDI Operation Area – Layout (RT in progress)
OUTNC
CALoffice
PT MT
INair
compressor
8
Surface Methods Layout
MAGNETIC PARTICLES BENCH UNIT – CHARACTERISTICS
Working length: 1500 mmCircular Direct contact MagnetizationLongitudinal Magnetization withCoil internal Diameter: 500 mm
Toroidal Magnetization of rings
Current Range: 100÷6000 A FWDC Quick Break
On board Demagnetization AC/FWDCAC Demagnetization Tunnel
Conforming ASTM E1444, AWPS003X
Plant in service since August 2016 at Aerondi – Operating Unit N. 1Via Reano 6/8Rivalta (TO)
CHARACTERISTICS: tank working dimensions 800 x 700 x 900 (h) mm. • Alkaline degreasing water based with US. • Manual washing with side service + Drying area with hot air recirculation.• Post-emulsified Penetrant (ID2)• Post-emulsified Penetrant (ID3) • Manual pre-washing with overflow and UV lamp, min. 300 µW/cm2 - max 100
lux • Emulsification with manual parts handling• Water Washable Penetrant (IA2) • Water Washable Penetrant (IA3)• Final manual washing with overflow and UV lamp, min. 300 µW/cm2 - max 100
lux • Dry and clean compressed air to remove the excess water residue.• Drying area with hot air recirculation – Equipped with SAT and TUS pits• Dry Powder Developer application “a” form• Inspection cabin - Dimension mm 3000x2000x2500 H < 20 lux at shot curtains• Additional inspection rotating plane
Plant in service since May 2016 at Aerondi – Operating Unit N. 2Via Incasale 5Sesto Calende (VA)
13
Volumetric Methods Layout (UT qualified – RT in progress)
1- RT enclosure 3x4 m2- darkroom - wet3- darkroom - dry4- viewers5- squirters UT 4 axes 5000x1500x15006- UT tank 5 axes 1100x1000x600
1
23
45
6
Water column or film, to inspect composites and sandwich structures. •4 controlled axes with 2 squirters or 5 probes wedge
• X = 4000 mm• Y = 1200 mm• Z = 1500 mm• R = 330°
• 5 channel Airous 5 instrument• Extended Dynamic 90 dB with remote amp.• Transmission (TTU) and Reflection (PE)• A/B/C-SCAN representations• Conforming AWPS 001X
Tank System for Immersion Ultrasonic Testing - Working dimensions tank 1100x1000x800 mm- Rotating part-holder table up to 100 rpm- 3 linear axes and 2 probe orientation axes
scanner
- Single-channel instrument USN60
- Acquisition and analysis Airone SW for A-Scan, B-Scan, C-Scan
- Conforming AMS STD 2154, AMS 2630, AMS 2631, ASTM 2375
16
Besides Aerospace UT processes, Aerondi has
developed a specialized UT inspection process
dedicated to Bearing Rings.
Fast inspection rate combined with high sensitivity
being the challange in this application, we are
now able to inspect cylindrical and tapered rings
up to 800 mm in diameter and 600 mm in height
with very good results in both quality and speed.
Aerondi has been qualified in 2016 by Schaeffler-
FAG for inspection of the very critical WPOS
products.
Dead zone 1,8 mm
Control system for solid laminated parts based on TomoScan FOCUS LT, 16:128 instrumentation in Pulsing Receiver configuration. The scanning mechanics allow to inspect flat and curved parts, both concave and convex.
It fits any inspection need, either manual and automated, ensuring an impressive quantity of information ready available for post-computing and storing in original format.
Maximum diagnostic power together to great reliability and inspection speed.
Metallic components and sandwich structures
inspection with constant potential equipment with Be
window and reduced focal spot for optimal space
resolution and inspection contrast on Film.
CR and DR ready, wide micro focus as short term
developments.
Special applications and inspection
process developments designed for
any critical need in terms of
sensitivity and reliability, thanks to
technical deep-knowledgeable
experienced operators.
Coming soon
The specification AMS 2750 standards for the control of heat treatment facilities in the aerospace industry, is increasingly applied in other industrial sectors such as energy, while for the automotive industry the standard CQI-9 (AIAG) is increasingly used.
Both specifications describe the requirements for the equipment for thermal processes:• Temperature uniformity in
the working volume of the system (TUS)
• Instrumentation for measurement, recording and control
• Temperature sensors• Testing the accuracy of
the measuring system (SAT)
• Performance tests• Radiation Testing• Etc.
1
23
4
5
6 789
T.U.S. example in a vacuum furnace
• NDT Instrumentation Verification in agreement with Nadcap requirements
• Calibration and control of ammeters and timers equipping magnetic bench unit with relative definition of the minimum values of repeatable current (FWDC and AC)
• Calibration and verification of light meters and radiometers• Calibration and verification of magnetometers and
Gaussmeters• Calibration and verification of gauges and thermometers• Calibration and verification of timer
• Baseline definition for TAM 146040
• Verification of 190466 and 135273 comparators• Verification on the inspection process and gap analysis
Preliminary Auditing on the area of interest (Process Area, operators, equipment, procedures) – Gap Analysis
Training of the involved personnel at every level and tailored on specific competences (Technical Area – Quality – Process operators – Process Area Responsible).
Review of process procedures involved. Specific Training Activity and NCR answering process Application of (Case study):
Root Cause Analysis Immediate Corrective Action Taken Impact of all Identified Causes and the Root Cause – Action Taken to Prevent Recurrence.
Support during Nadcap accreditation audit Support for NCR resolution (Balloting Process)
The Team
Responsible Level 3’s Method Level 3’s Senior Level 2’s Auditors Instructors Examiners
Activities
• Written Practice and application
• Method Procedures
• Technical Data Sheets
• Personnel training
• Training on the Job
• Qualification Examinations
• Performance Review
• Internal Auditing
• Instrument and Equipment Qualification
• Process Qualification and monitoring
• Support in Audit from Customer/Authority
ORGANIZATION CHART
23
DIREZIONE OPERATIVA(DGO)
(F. Baratta)
GESTIONE DEL PERSONALE (HRM)
(Interim: F. Baratta)
AMMINISTRAZIONE (AMM)
(Interim: F. Baratta)
GESTIONE QUALITA·(RQA)
(R. Seni)
IT E GESTIONE DOCUMENTAZIONE
(ITC)(P. Porta)
COMMERCIALE (COM)
(Interim F. Baratta)
ACQUISTI (ACQ)
(F. Baratta)
SICUREZZA E AMBIENTEHSE
(F. Forestello)
DIREZIONE TECNICA TESTING(DT-T)
(M. Capriolo)
DIR. TECNICA PROCESSI SPECIALI(DT-PS)
(M. Capriolo - ad interim)
METODI NDT SUPERFICIALI(NDI-S)
(M Capriolo)
METODI NDT VOLUMETRICI(NDI-V)
(L. Valente, F. Baratta)
CONSULENZA SU TESTINGNDT OUTSIDE AGENCY
(N)(M. Capriolo)
CONSULENZA SU PROCESSI(C)
(F. Siniscalchi)
PIROMETRIA(P)
(G. Errichiello)
RAPPRESENTANTE DELLA DIREZIONE PER LA QUALITA·
(RDQ)(R. Seni)
RADIOPROTEZIONE(RDP)
(S. Martini)
VERIFICA STRUMENTI NDT(T)
(M. Capriolo)
ORGANIGRAMMA NOMINATIVO Cod.MD-02
Rev. 123.02.2016
24
NDT Level 3 Professionals
Certifications Matrix
RT UT MT PT VT ET ST IRT
Baratta Franco ISO 9712 X X X X X X EN4179 X X X
Capriolo Massimo ISO 9712 X X EN4179 X X
Valente Luca ISO9712 X X EN4179 X X
Cavaccini Giovanni(Dares)
ISO9712 EN4179 X X X X XASNT X X X
25
FHD (formerly Agusta Westland, currently
Leonardo Helicopters)Approvals
26
27
28
29
Aerondi – Operating Unit N. 02Via Incasale 5Sesto Calende (VA)
FHD (formerly Agusta Westland, currently
Leonardo Helicopters)Approval
30
31