C32 - Haz - LEHW0051-00 P6

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C32 ACERT  Petroleum Engine Water-Cooled Manifold Hazardous Location CA T  ® ENGINE SPECIFICATIONS V-12, 4-Stroke-Cycle-Diese l Emissi o ns ................... U. S. Non-Roa d Ti er 2 CARB, IMOTierII,EPAMarineTier2 PeakTorqueatSpeed ......................... . 2776lb-ft Bore .................................... 145 mm (5.7 in) Stroke .................................. 162 mm (6.4 in) Di sp l ac em en t ......................... 3 2. 1 L ( 1 96 0 c u. i n) As pi ra ti on ...................... Tu rb o ch ar ge d-Af t erco ol ed Gove rnorand Pro tec tion .......... . El ectron ic (ADEM™A4) EngineWe ight, net dr y( ap pr ox ). ......... 3152k g( 6950l b) CapacityforLiquids L ub e Oil Syste m (r e fi l l) ................. 71.2 L ( 1 8. 8 gal ) CoolingSystem ....................... . 54.5L(14.4gal) Oi lChangeInterv al ............................. 250hours Rotatio n (f rom fly wheel end) ............. Counterclockwi se Flywheeland FlywheelH ousing . .. SAENo.0 orSAENo. 1 Flywheel Teeth ...................................... 136 597-828 bkW (800-1110 bhp) 2100 rpm LEHW0051-02 Page1of4 Imageisa representationonly,and mayshowoptionalattachments. FEATURES  Engine Design -Provenreliabilityanddurability - 45°Cambientcapability* - Robustdieselstrengthdesignprolongslifeandlowers owningandoperatingcosts -Broadoperatingspeedrange - PTOdriveoptionsprovideflexibleaccesstoauxiliarypower forpumpsandotherneeds Cat  ® Hazardous Location Engine CatPetroleumHazardousLocationEnginesarethird-party certifiedfromCaterpillar -ClassIDivision2(NEC500) - ClassIZone2(NEC505) - ATEXDirective(94/9/EC)GroupII,3Genvironments (Zone2)withGasGroupIIA,ElectricalIIC,and TemperatureClassT3** Technology - Electricalharnesscontainingpoint-to-pointwiringwithout splicesinanypower/signalwires - Electricalharnessesandconnectorsareovermoldedand areroutedthroughurethanetubeforprotectionagainst impactandverticalflamepropagation. - Tomeetsafetyrequirements,connectorsrequiretheuse ofaspecialtooltobedisconnectedandbearthe“donot disconnectwhileenergized”warning. - OptionalATEXandNECcertified25-footcustomerharness - ECUiscertifiedaspartoftheenginetorestrictedbreathing perEN60079-15.ECUisprotectedwithastainlesssteel guard. - Fuelinjectorconnectionsatvalvecoverbasesare protectedwithstainlesssteelguards Advanced Digital Engine Management ADEMA4enginemanagementsystemintegratesspeed control,air/fuelratiocontrolandignition/detonationcontrols intoacompleteenginemanagementsystemwithintegrated digitalignition,engineprotectionandmonitoring. Transmissions ThefulllineofCatengine/transmissionpackagescanbe fullyintegratedwithyouraxle,hydraulics,andoperator interface.Cattransmissionsdelivercontinuousoperation underfullload,smoothshiftingatanyspeed,andmaximum uptime,withunmatcheddurabilityandeasymaintenance. Custom Packaging TrustaCatfactorycustompackagetomeetyourexact petroleumapplicationneeds.Catengines,generators, enclosures,controls,radiators,transmissionsanything yourprojectrequirescanbecustomdesignedand matchedtocreateaone-of-akindsolution.Custom packagesaregloballysupportedandarecoveredbyaone- yearwarrantyafterstartup. Full Range of Attachments Largevarietyoffactory-installedengineattachmentsreduces packagingtime Testing Everyengineisfull-loadtestedtoensureproperengine performance. Product Support Offered Through Global Cat Dealer Network Morethan2,200dealeroutlets Catfactory-traineddealertechniciansserviceeveryaspectof yourpetroleumengine Catpartsandlaborwarranty Preventivemaintenanceagreementsavailableforrepair- before-failureoptions S•O•S SM programmatchesyouroilandcoolantsamples againstCaterpillarsetstandards Over 80 Years of Engine Manufacturing Experience Ownershipofthesemanufacturingprocessesenables Caterpillartoproducehighquality,dependableproducts. - Castengineblocks,heads,cylinderliners,andflywheel housings -Machinecriticalcomponents -Assemblecompleteengine Web Site Forallyourpetroleumpowerrequirements,visit www.catoilandgas.cat.com. *SeeTMIforaltitudeandambientcapability ** ATEXcompli antwithexceptio nspackager responsiblet o ensureATEXcompliantinstallation

Transcript of C32 - Haz - LEHW0051-00 P6

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C32 ACERT™ PetroleumEngine

Water-Cooled ManifoldHazardous Location

CAT ® ENGINE SPECIFICATIONS

V-12, 4-Stroke-Cycle-DieselEmissions. . . . . . . . . . . . . . . . . . . U.S.Non-RoadTier2CARB, IMOTierII,EPAMarineTier2PeakTorqueatSpeed. . . . . . . . . . . . . . . . . . . . . . . . . . 2776lb-ftB o r e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4 5 m m ( 5 . 7 i n )S t r o k e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6 2 m m ( 6 . 4 i n )Displacement. . . . . . . . . . . . . . . . . . . . . . . . . 32.1L(1960cu.in)Aspiration. . . . . . . . . . . . . . . . . . . . . . Turbocharged-AftercooledGovernorandProtection. . . . . . . . . . . Electronic(ADEM™A4)EngineWeight,netdry(approx). . . . . . . . . . 3152kg(6950lb)CapacityforLiquids LubeOilSystem(refill). . . . . . . . . . . . . . . . . 71.2L(18.8gal) CoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . 54.5L(14.4gal)OilChangeInterval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250hoursRotation(fromflywheelend). . . . . . . . . . . . . Counterclockwise

FlywheelandFlywheelHousing. . . SAENo.0orSAENo.1F l y w h e e l T e e t h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 6

597-828 bkW(800-1110 bhp)

2100 rpm

LEHW0051-02 Page1of4

Imageisarepresentationonly,and

mayshowoptionalattachments.

FEATURES

 Engine Design-Provenreliabilityanddurability-45°Cambientcapability*-Robustdieselstrengthdesignprolongslifeandlowers

owningandoperatingcosts-Broadoperatingspeedrange-PTOdriveoptionsprovideflexibleaccesstoauxiliarypower

forpumpsandotherneeds

Cat ® Hazardous Location EngineCatPetroleumHazardousLocationEnginesarethird-partycertifiedfromCaterpillar

-ClassIDivision2(NEC500)- ClassIZone2(NEC505)- ATEXDirective(94/9/EC)GroupII,3Genvironments

(Zone2)withGasGroupIIA,ElectricalIIC,andTemperatureClassT3**

Technology-Electricalharnesscontainingpoint-to-pointwiringwithout

splicesinanypower/signalwires-Electricalharnessesandconnectorsareovermoldedand

areroutedthroughurethanetubeforprotectionagainstimpactandverticalflamepropagation.

-Tomeetsafetyrequirements,connectorsrequiretheuseofaspecialtooltobedisconnectedandbearthe“donotdisconnectwhileenergized”warning.

-OptionalATEXandNECcertified25-footcustomerharness-ECUiscertifiedaspartoftheenginetorestrictedbreathing

perEN60079-15.ECUisprotectedwithastainlesssteelguard.

-Fuelinjectorconnectionsatvalvecoverbasesareprotectedwithstainlesssteelguards

Advanced Digital Engine ManagementADEMA4enginemanagementsystemintegratesspeedcontrol,air/fuelratiocontrolandignition/detonationcontrolsintoacompleteenginemanagementsystemwithintegrateddigitalignition,engineprotectionandmonitoring.

TransmissionsThefulllineofCatengine/transmissionpackagescanbefullyintegratedwithyouraxle,hydraulics,andoperatorinterface.Cattransmissionsdelivercontinuousoperationunderfullload,smoothshiftingatanyspeed,andmaximumuptime,withunmatcheddurabilityandeasymaintenance.

Custom PackagingTrustaCatfactorycustompackagetomeetyourexactpetroleumapplicationneeds.Catengines,generators,enclosures,controls,radiators,transmissions—anythingyourprojectrequires—canbecustomdesignedand

matchedtocreateaone-of-akindsolution.Custompackagesaregloballysupportedandarecoveredbyaone-yearwarrantyafterstartup.

Full Range of AttachmentsLargevarietyoffactory-installedengineattachmentsreducespackagingtime

TestingEveryengineisfull-loadtestedtoensureproperengineperformance.

Product Support Offered Through Global Cat DealerNetwork Morethan2,200dealeroutlets

Catfactory-traineddealertechniciansserviceeveryaspectofyourpetroleumengine

Catpartsandlaborwarranty

Preventivemaintenanceagreementsavailableforrepair-before-failureoptions

S•O•SSMprogrammatchesyouroilandcoolantsamplesagainstCaterpillarsetstandards

Over 80 Years of Engine Manufacturing ExperienceOwnershipofthesemanufacturingprocessesenablesCaterpillartoproducehighquality,dependableproducts.-Castengineblocks,heads,cylinderliners,andflywheel

housings-Machinecriticalcomponents-Assemblecompleteengine

Web SiteForallyourpetroleumpowerrequirements,visitwww.catoilandgas.cat.com.

*SeeTMIforaltitudeandambientcapability

**ATEXcompliantwithexceptions—packagerresponsibletoensureATEXcompliantinstallation

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C32 ACERT™  PETROLEUM ENGINE

597-828 bkW (800-1110 bhp)

LEHW0051-02 Page2of4

STANDARD EqUIPMENT Air Inlet SystemDualside-mountedturbochargers—inlet152.4mm(6in)

hoseconnection

Control System

ProgrammableratingsColdmodestartstrategyAutomaticaltitudecompensationPowercompensationforfueltemperatureProgrammablelowandhighidleElectronicdiagnosticsandfaultloggingEnginemonitoringandprotectionsystem(speed,

temperature,pressure).J1939Broadcast(diagnostic,enginestatusandcontrol)Electronicgoverning,PTOspeedcontrolCertifiedelectricalcontrolsystemCustomerinterfaceharnessavailableasoptionalattachment

Cooling SystemThermostatsandhousing—outletLHverticalorientationJacketwaterpump—gear-driven,centrifugal,RH

Exhaust SystemExhaustmanifold,water-cooledDualturbo,rearturboexhaust,fullmarmonconnection

127mm(5in),maximumload10kgfordirectconnectiontoturbo

Water-cooledcentersections

Flywheels and Flywheel HousingMandatoryselectionof:SAENo.0orSAENo.1flywheelandhousingSAEstandardrotation

Fuel SystemMEUIfuelsystemFuelfilter—RH(2micronhighperformance)FueltransferpumpFuelprimingpump

Lube SystemCrankcasebreather—rear-mountedOilcooler—RHOilfillerinRHfrontgearcaseOilfilter—RHOillevelgauge—RHOilpanrearsump

Mounting SystemNarrowfrontsupport

Power Take-OffsCrankshaftpulley—203.2mm(8in)5grooves15.9(.63in)

wide;292.1mm(11.5in)1groove15.9(.63in)wide

GeneralPaint—CatyellowVibrationdamperwithsinglepulleyLiftingeyesAutomaticvariabletiming—electronicElectronicinstallationkit70-pinconnector(connectors,pins,

socket)

Mandatory OptionsHPmustbespecifiedwhenorderingAllenginesshippedat2100rpmFlywheelhousingTheseenginesmeetthecurrentIMOemissionstandardsas

definedbyRegulation13ofAnnexVItotheInternationalConventionforthePreventionofPollutionfromShips,1973,asmodifiedbytheProtocolof1978,furtheramendedbytheProtocolof1997.

AstatementofcomplianceissuedbytheUnitedStatesgovernment’sEPA(EnvironmentalProtectionAgency)isincludedinthetechnicalfilethatisshippedwiththeengineasproofofourengine’sabilitytomeetIMOemissionsrequirements.Ifthistechnicalfileisinsufficienttomeetthecustomer’srequirements,thenaGLorCCSIMOemissionscertificationmaybeordered.

OPTIONAL ATTACHMENTS Air Compressor

Air Inlet SystemAircleanerAirinletadaptersTurbochargeroutletadaptersAirlines

Charging SystemBatterychargersChargingalternatorsAlternatormountingCircuitbreakersandmountings

Cooling SystemDrychargecoolantconditionersThermostathousingCoolantlevelsensorRadiatorSuctionfansandblowerfansFanadaptersFandrives

EmissionsIMOcertifications

Exhaust SystemElbowsMufflers

Fuel SystemsElectricfuelprimingpump

InstrumentationCustomermanagementdeviceInterconnectharnessGaugesandinstrumentpanels

Lube SystemOilpansOilservicesideOillevelgaugeOilfiltersLubricatingoils

Mounting SystemStructuralsteelbase

Enginesupport—frontandrear

Power Take-OffsAuxiliarydriveDamperpulleyHydraulicsgearpumps

Protection SystemMechanicalshutoffsSolenoidshutoffs

Starting SystemElectricstartingmotors–12V,24VBatterysets–24VBatteryrackandcableStartingaids

Transmission Arrangement

TransmissionwaterlinesTransmissioncooler

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C32 ACERT™  PETROLEUM ENGINE

597-828 bkW (800-1110 bhp)

LEHW0051-02 Page3of4

PERFORMANCE CURVES

Turbocharged-AftercooledWell Service Rating — 746 bkW (1000 bhp) @ 2100 rpm*DM9686-01

   B   S   F   C

  g   /   b   k   W  -   h  r

   E  n  g   i  n  e   P  o  w  e  r

   b   k   W

   T  o  r  q  u  e

   N  •  m

Engine Speed - rpm

80 0 10 00 12 00 14 00 16 00 1 80 0 2 00 0 2 20 0

4138

3623

3107

2592

746

561

375

190

223

219

214

209

 B S F  C 

l   b  /   b h  p-h r 

E n gi  n eP  ow er 

 b h  p

T  or  q u e

l   b -f   t  

3052

2672

2292

1912

1000

752

503

255

.367

.359

.351

.343

  Heat Rejection Data

  Engine Speed Engine Power Rej to JW Rej to Atmos Rej to Exh From Aft Clr

rpm bkW bhp bkW Btu/min bkW Btu/min bkW Btu/min bkW Btu/min

  2100 746.0 1000.4 512 29117 128 7279 569 32359 167 9497

1900 746.0 1000.4 496 28207 130 7393 561 31904 160 9099

1700 716.0 960.2 452 25705 113 6426 508 28890 136 7734

1500 650.0 871.7 426 24227 112 6369 461 26217 108 6142

1300 535.0 717.4 381 21667 95 5403 383 21781 60 3412

1100 417.0 559.2 309 17573 77 4379 301 17118 23 1308

800 280.0 375.5 185 10521 43 2445 236 13421 7 398

*Other engine ratings are available. Please contact dealer for performance data.

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C32 ACERT™  PETROLEUM ENGINE

597-828 bkW (800-1110 bhp)

Informationcontainedinthispublicationmaybeconsideredconfidential.Discretionisrecommendedwhendistributing.Materialsandspecificationsaresubjecttochangewithoutnotice.TheInternationalSystemofUnits(SI)isusedinthispublication.

CAT,CATERPILLAR,theirrespectivelogos,ACERT,ADEM,S•O•S,“CaterpillarYellow”andthe“PowerEdge”tradedress,

aswellascorporateandproductidentityusedherein,aretrademarksofCaterpillarandmaynotbeusedwithoutpermission.PerformanceNumber:DM9686-01 ©2010CaterpillarLEHW0051-02(11-10) Allrightsreserved.

Engine Dimensions

Length 2083mm 82in

Width 1473mm 58in

Height 1499mm 59inEngine Weight (dry) 3152kg 6950lb

Note:Donotuseforinstallationdesign.See

generaldimensiondrawingsfordetail

(Drawing#310-1652).

RATING DEFINITIONS AND CONDITIONS

Engine Performanceiscorrectedtoinletairstandard

conditionsof99kPa(29.31inHg)drybarometerand

25°C(77°F)temperature.Thesevaluescorrespondto

thestandardatmosphericpressureandtemperatureasshowninSAEJ1995.

Performancemeasuredusingastandardfuelwithfuel

gravityof35degreesAPIhavingalowerheatingvalueof

42,780kJ/kg(18,390BTU/lb)whenusedat29°C(84.2°F)

wherethedensityis838.9g/L(7.001lb/U.S.gal).

ThecorrectedperformancevaluesshownforCatengines

willapproximatethevaluesobtainedwhentheobserved

performancedataiscorrectedtoSAEJ1995,ISO3046-2,

ISO8665,ISO2288,ISO9249,ISO1585,EEC80/1269,andDIN70020standardreferenceconditions.

Right Side View Front View

PETROLEUM ENGINE

1473 mm58 in

1499 mm59 in

2083 mm

82 in