HUYS PRESENTATION V2

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Transcript of HUYS PRESENTATION V2

HUYS PARTNERS

RSW Consumables

Huys Industries Ltd. Toronto

Huys Electrodes Inc. Telford

RSW Consulting/ Engineering

Huys Welding Strategies Ltd. Toronto

Swantec ApS, Denmark

Custom Machining and Design

Allweld Technologies, Chatham

Welding Controls and Technologies

Harms&Wende GmbH, Hamburg

Kapkon GmbH, Bad SalzuflenKlingel GmbH, Waiblingen

AmsTech, Netherlands

HUYS PARTNERS

USA DISTRIBUTORS

COUNTRIES

AMERICAN WELDING SOCIETY (AWS)Sustaining Member

WEMCOA committee of the AWS promoting improvements, safety, knowledge in welding.

RESISTANCE WELDING MANUFACTURING ALLIANCE (RWMA)A committee of the AWS promoting resistance welding.

STANDARDS COUNCIL OF CANADAChair of the Canadian committee working with ISO, ANSI, DIN etc.

ISO TC44/SC6 - Resistance Welding and Allied JoiningCommittee member representing Canada and USA for over 15 years

ASSOCIATIONS AND ORGANIZATIONS

Huys Consulting and Engineering

• Huys Firstweld RSW simulation and optimization service

• Cost per weld analysis

• Sorpas Finite Element Analysis RSW modeling and simulation software

• RSW Training Courses

FIRSTWELD®

FIRSTWELD® Saves You Valuable Time and Money

Huys Welding Strategies is revolutionizing the way welds are

done. With today's manufacturing processes, optimization is essential to remain competitive.

Our FIRSTWELD® consultation program uses Sorpas to help

customers set up a new weld cell, save costs on current welding operations, and solve resistance welding issues for both new

and existing processes. It's our exclusive program designed to

provide shopfloor-ready solutions in days, not weeks.

SORPAS®SWANTEC SOFTWARE AND ENGINEERING ApS

Huys Welding Strategies is proud to be the sole North American distributor of,

SORPAS®, the internationally renowned modeling and simulation software for

resistance spot and projection welding.

SORPAS® is dedicated professional software for the use of simulation and

optimization in resistance welding. It has been used in various industries for

spot welding, projection welding, butt welding, and micro-resistance welding.

Unlike traditional methods, the SORPAS® software provides advanced

computer simulations quickly and efficiently BEFORE implementation to reduce

errors without testing or destroying actual parts.

SORPAS® effectively:

• Optimizes welds and process parameters

• Evaluates weldability of materials

• Evaluates designs of weld combinations and electrodes

• Troubleshoots welding problems and new applications

• Plus much more!

SORPAS®SWANTEC SOFTWARE AND ENGINEERING ApS

The SORPAS® software was created by engineers for engineers. So, it is highly recommended that any new users

undergo a special training course on the fundamentals and

applications of the program. Huys Welding Strategies' FIRSTWELD® consultation program utilizes SORPAS® to not

only improve and optimize their customers' welds, but also to

save time and money in both the analyses of welding parameters and the purchase of the simulation software.

Huys Welding Strategies is also proud to offer comprehensive

training on the SORPAS® software.

RSW TRAINING

Courses Offered

Huys Welding Strategies offers a full range of technical training

courses from introductory to advanced RSW theory.

Depending upon your company's requirements, we will custom design

a curriculum to meet your specific needs.

Course sizes range from five participants to 20 and can be conducted

on-site at your facility or off-site at a hotel or conference center.

CONSULTING SERVICES

Consulting Services

We're here to help. From assisting in choosing the appropriate product, to setting up the design of welding

heads and fixtures, to maximizing cost savings.

Huys application engineers are available per hour, per diem or fixed contract amount, to give you the best

solutions for your welding needs.

Weld Controllers and New Technology

• Harms&Wende (HWH) Weld Controllers» http://www.harms-wende.de/en.html

– AC, MFDC, HFDC

– RFSSW –Refill Friction Stir Spot Welding

• Kapkon Capacitor Discharge (CD) Weld systems» http://www.kapkon.de/omega/en/home.php?lang=

EN

• Klingel Flow Drill Screw (FDS) Systems» http://www.klingel-gmbh.de/

• AmsTech Advanced Ultrasonic Testing systems» http://www.amstech.de/nl/index_nl.html

Resistance Welding Consumables

• Allweld Custom Machined parts– Modular Heads– Complex low volume machined parts– Custom machining and repair

• Huys Industries– Patented TiCap electrode coating for improved

performance– Huys Taper Tool shank reamer– Huys coated and ceramic pins and guides

• Huys Electrodes Cold Formed Caps– High volume standard caps

MACHINING

CONSUMABLES

TAPER TOOL

Tapers on electrode arms and shanks wear with use. Worn tapers cause production delays with water leaks and caps falling off.

Patent Pending Taper ToolTM hones the taper on shanks and electrode

arms to prolong the life of an gun arm.

Repairing tapers on shanks and arms is expensive. Downtime in

production, searching for the correct arm, disassembling the arm, cutting

out the old taper, soldering in a new taper, aligning and reinstalling the arm, cleaning up the cooling water mess, all takes a lot of time.

Now, minor repairs to worn tapers and preventative maintenance can

extend the life of shanks and arms.

HUYS ELECTRODES INC.

Huys has over thirty years experience in resistance spot welding (RSW). Huys

employees serve on AWS, SCC and ISO committees for RSW around the world. Huys

has numerous patents and patents pending for advances in RWS.

TECHNOLOGY—COLD FORMED ELECTRODES

Huys Electrodes Inc. is one the most respected and experienced manufacturers of

Resistance Welding Electrodes. Huys Electrodes Inc. engineers and technicians are

the pioneers of cold formed electrodes and have superior experience to provide

excellent products to our customers.

Cold forming progressively forms copper alloy bars at ambient temperatures to impact

the optimum grain structure for resistance welding, while forming the desired shape of

the electrode. A high degree of upset achieved through several states ensures

product quality and performance.

Huys Electrodes has

three National Cold Heading Machinesand is one of the largest manufacturers of

resistance welding electrodes in the world.

HUYS ELECTRODES INC.

All standard, custom, coldformed,

G Style, threaded and button caps.

RWMA, Fisher Body and ISO

Electrodes.

Resistance Welding Electrodes

HUYS ELECTRODES INC.

Huys Electrodes Inc. dedication and

expertise provides customers with

quality products, certified material and

parts. Huys Electrodes Inc is highly

committed to quality standards and

equipment so our customers can

depend on a consistent, reliable supply

of superior electrodes.

QUALITY

HUYS ELECTRODES INC.

HUYS ELECTRODES INC.

Huys Electrodes Inc. Engineers andTechnicians have been together for over30 years. Having over 200 years ofcombined experience and expertise weare able to provide our customers anunbeatable level of service. Wecontinually research and develop newtechnology and advanced processes sowe can provide our customers withexceptional products for a better price.

ENGINEERING

HUYS ELECTRODES INC.

ALLOYS

RWMA Class I C15000 Zirconium Copper RWMA Class 2 C18150 Chromium Zirconium Copper or

C18200 Chromium Copper RWMA Class 3 C18000 Nickel Silicon Chromium Copper

GLIDCOP AL60—registered trademark of SCM Metal Products Inc. Aluminum Dispersion Strengthen Copper

Electric Spark DepositionA patented process where dissimilar metals and cermets can be welded with no distortion in the substrate.

Friction Stir Spot Welding (refill)A patented process where aluminum and magnesium alloys can be welded in a solid-state process where metal characteristics are generally unaltered.

Advanced CeramicsHuys sinters material powders cermets and ceramics to create materials with diverse properties

MachiningHuys has over 20 single and multi-spindle CNC and milling machines. This is our core skill, and we have over 30 years’ experience.

Cold FormingHuys employees were some of the first to cold form copper electrodes in the world. Huys produces the finest multiple-die cold formed electrodes in the world.

Aluminum WeldingHuys specialized TiCaps for aluminum welding combined with advanced weld controllers from HWH make RSW of aluminum as reliable and easy as RSW of steel. RFSSW technologies allow aluminum sheets to be welded without melting.

DIP Pins and SleevesAdvanced KCF material developed in China superior to CVD and traditional KCF coated pins and sleeves, made in Canada.

HUYS EXPERTISE

CUSTOMERS AND END USERS