Presentation KP COY Fix

8/20/2019 Presentation KP COY Fix

1/33

I TEM OPERA I FILLING MACHINE COMBIBLOC

CFA 724-36 DI PT. ULTRA JAYA MILK INDU TRY AND

TRADING COMPANY, TBK

HADITYA AGUNG JADMIKO

NIM. 1113641!

PROGRAM STUDI TEKNIK OTOMASI INDUSTRI JURUSAN TEKNIK ELEKTRO

POLITEKNIK NEGERI BANDUNG

2013


2/33

PT ULTRAJAYA


3/33

LATAR BELAKANG

Seiring perkembngn !ekn"#"gi $ng %emkin m"&ern

p& m% %ekrng' !er(!m p& bi&ng "!"m%i

$ng &p! memperm(&) &#m peng"per%in %(!(

#!*

Filling Machine ini beker+ %e,r "!"m!i% &#m pr"%e%

pemben!(kn kem%n &n !en!(n$ p& pr"%e%

pengi%in*

PT U#!r+$ Mi#k in&(%!r$ n& Tr&ing ,"mpn$

mer(pkn %#) %!( per(%)n $ng mengg(nkn-i##ing m,)ine (n!(k mempr"&(k%i berbgi pr"&(kn$

&n U#!r+$ beker+ %m &engn per(%)n kem%n

$ng ber%# &ri Jermn' $i!( SIG ."mbib#",


4/33

TUJUAN

PEMBAHASAN

1* Menge!)(i pr"%e% pr"&(k%i ke%e#(r()n &i PT

U#!r+$*

2* Mem)mi %i%!em "per%i &ri pr"%e% p&-i##ing M,)ine ."mbib#", .-A /23*

3* Menge!)(i %i%!em m"ni!"ring p& -i##ing

M,)ine ."mbib#", .-A /23 &i PT U#!r+$*


5/33

GAMBARAN UMUM

PROSES PRODUKSI DI ULTRAJAYA

SOUR.E

MRU MILK RE.EI4E UNIT5

MI6ING PLANT ST S!"rge Tnk5

U7T U#!r 7ig) Temper!(re5

AT Aseptic Tank 5


6/33

Fill & Pack

Palletizing

8re)"(%e


7/33

Filling Machine TETRA PACK

( SWEDEN )

Filling Machine SIG

COMBIBLOC

( GERMANY )


8/33

FILLING MACHINE COMBIBLOC CFA 724 - 36

Leng!) /*299 mm

8i&!)22!! ""

7eig)!#$%& ""


9/33

FLO" CHART PROSES PADA

FILLING MACHINE

$ Maga'ine

2 Oening * Fee+e,

# B-..-" Ac.i/a.i-n

& B-..-" F-l+ing

% B-.--" P,e00

1 P0he,

3 T- P,e4-l+ing S.a.i-n5 A0e.ic 6-ne

$!T- Wel+ing

$$ T- F-,"ing S.a.i-n

$2E7ec.-, an+ Di0ha,ge

S.a.i-n

$*$# O44 C-n/e8-,


10/33

CONTENT FILLING MACHINE

Man+,el Wheel Sec.i-n

A0e.ic 6-ne

Pac9age Di0ch,age


11/33

MANDREL "HEEL

SECTION

Man+,el Wheel Sec.i-n :e,4ng0i n.9 "en8al,9an +an

e":en.9an +a,i 0lee/e 0e:el" "a09 A0e.ic 6-ne


12/33

PROSES PADA MANDREL "HEEL SECTION

Mg:ine;S#ee


13/33


S#ee


14/33


B%e A,!i


15/33


BASE -OLDING

La.e,al B-..-" F-l+e,

L-ngi.+inal B-..-" F-l+e,


16/33


BASE PRESSING


17/33


TRANS-ER STATION

$ Le/e, 080.e"

2 P-c9e. chain

* Ligh. :a,,ie, .- "-ni.-, .,an04e, 0.a.i-n

# T--.he+ :el.

& Ca" +i09

% T,an04e, 0.a.i-n

1 Man+,el ;i.h :-..-"=0eale+ ca,.-n


18/33

CARTON STERIELATION DAN

TOP PREFOLDER


19/33

CARTON STERILEATION DAN TOP

PREFOLDER

$ F-l+ing ,ail02 F-l+ing :l-c9

* Ca,.-n

# F-l+ing 4inge,


20/33

ASEPTIC #ONE

A0e.ic 6-ne a+alah '-na 8ang :e,4ng0i

n.9 e"eliha,aan aga, ,-0e0 ,-+90i

+an 9a,.-n .e.a +ala" 9-n+i0i A0e.ic

(0.e,il)


21/33

TERILI A I PADA UNIT

OPERA I

A EPTIC #ONE

= Preheating zone

• Drying zone, top and bottom

• Filling chamber • Top sealing

• Steam injection

• Sterile air ilter ho!sing do"nstream sterile ilters


22/33

KOMPONEN PADA TERILI A I

$ +i0.,i:.-, 2 0li+e

* >a-,i0a.i-n ni.

# Fil.e, h-0ing ;i.h .;- 0.e,ile 4il.e,0

& +-0ing 080.e"

% ci,cla.ing .an9

1 T- 0ealing3 S.ea" in7ec.i-n ;i.h c8cle /al/e an+

0.ea" +i0.,i:.-,

5 Ni.,-gen in7ec.i-n ("p!i"n#) = in

0.ea" in7ec.i-n

$! Filling cha":e,

$$ Ni.,-gen in7ec.i-n ("p!i"n#) = in4,-n. -4 4illing 0.a.i-n

$2 D,8ing '-ne

$* /a-, hea+

$# P,ehea.ing '-ne


23/33

S!eri#i%%i p& Kr!"n %&'()*+&,*(- .-*,

&im%(kkn ke &#m kr!"n &engn &( %ik#(% me%in (n!(k

pembi#%n (&r $ng !i&k %!eri# p& kr!"n*

D)/*-0 #(-1

Tig %ik#(% me%in &#m :"n pengeringn &ig(nkn (n!(kmeng)p(% &ri kr!"n &engn mengg(nkn (&r pn% $ng

!e#) %!eri#*

E)&*(

Up $ng ber+(m#) bn$k &ig(nkn (n!(k %!eri#i%%i pocketchain %e,r !er(% mener(%*


24/33

FILLING SYSTEM

1. Control valve for product infeed

2. Product tank

3. Valve block

4. Carton detection

5. Filling chamber

6. o!ing !"!tem

#. rive c"linder for outlet valve

FILLING SYSTEM


25/33

FILLING SYSTEM

PRODU.T TANK

$ P,-+c. .an9

2 Le/el 0en0-,

* O/e,4l-; line# S.e,ile 4il.e,

FILLING SYSTEM


26/33

FILLING SYSTEM

DOSING S>STEM

1. $nductive flo% meter 5. rive c"linder for outlet valve!

2. rive for !%ivelling coupling 6. Conden!ate line

3. &utlet valve! #. C.$.P. connection4. '%ivelling coupling


27/33

TOP SEALING AND

TOP FORMING


28/33

TOP SEALING STATION

1. 'team in(ection

2. )op !ealing

3. C"cle valve


29/33

TOP FORMING STATION

$


30/33

PACKAGE DISCHARGE

STATION

1. Pocket chain2. Carton pocket


31/33

SISTEM MONITORING PADA FILLING MACHINE COMBIBLOC CFA 724 - 36

$ M-ni.-,ing a+a !leeve !torage

2 M-ni.-,ing a+a feeder

* M-ni.-,ing a+a tran!fer !tation# M-ni.-,ing .inggi 9a,.-n 8ang .i+a9 0e0ai

& M-ni.-,ing 9e:e,a+aan 9a,.-n a+a a!eptic *one


32/33

KESIMPULAN

? Pr"%e% Pr"&(k%i &i PT U#!r+$ me#e?!i beberppr"%e%' $i!( pen$e#ek%in b)n bk( p& MRU Mi#k

Re,ei


33/33

KESIMPULAN

? Si%!em Oper%i -i##ing M,)ine ."mbib#", .-A /2 C 3 !erbgi

&#m beberp content, $i!( mandrel "heel section, aseptic

zone dan discharge station# mandrel "heel section &#)

pr"%e% pem%(kn &n pemben!(kn bgin b?) slee$e $ng

&i#k(kn p& slee$e eed% magazine' slee$e orming, base

acti$ation, base olding, base pressing &n transer station#

Aseptic zone &#) pr"%e% %!eri#i%%i' pengeringn &npengi%in p& kr!"n $ng &i#k(kn C $aporation !nit '

etraction, drying zone dan illing system# Se!e#) kr!"n &n

pr"&(k me#e?!i pr"%e% !er%eb(!' kr!"n kn &i&"r"ng ke#(r

&ri illing machine ini p& discharge station#

? Si%!em m"ni!"ring p& illing machine ini !er&p! p& slee$e

eed, eeder Mandrel 'heel, transer station, dan p& asepticzone# Si%!em m"ni!"ring &i#k(kn (n!(k mengn!i%ip%i

gngg(n $ng &p! !er+&i p& me%in ini*

Presentation KP COY Fix

Documents

Transcript of Presentation KP COY Fix