AMP Presentation email

36
Anand Motor Products Automotive & industry Antivibration ELIMINATE NOISE, VIBRATION AND HARSHNESS www.amp-india.co

Transcript of AMP Presentation email

Page 1: AMP Presentation email

Anand Motor ProductsAutomotive & industry Antivibration

ELIMINATE NOISE, VIBRATIONAND HARSHNESS

www.amp-india.com

Page 2: AMP Presentation email

© 2012 Anand Motor Products - All rights reserved

www.amp-india.com

Company Profile

Page 3: AMP Presentation email

© 2012 Anand Motor Products - All rights reserved

www.amp-india.com

• Manufacturing Antivibration Rubber & Rubber to Metal Bonded components for Passenger Cars, Trucks, Trailers, LCVs, LTVs since 1978

• Land Area : 32000 sq. mtrs. Covered Area 20,000 Sq. mtrs.

• Supplier to leading Car & Truck OEM platforms since 1984

• Location : Gurgaon, 20kms from New Delhi

• Employees - 450

Company Profile

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© 2012 Anand Motor Products - All rights reserved

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• Product Design and Verification

• Tool Design & Manufacturing

• Development & Validation Lab

• Rubber Mixing • Assembly & Painting

• Sheet Metal Stamping

• Molding

• Surface Treatment

Fully Integrated Manufacturing Facilities:

Company Profile

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© 2012 Anand Motor Products - All rights reserved

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• 36 Million Molded Components per annum

• 3000 Tons of Steel Stamping per annum

• 3000 Tons of Rubber Compound per annum• 3000 Tons of Metal Preparation per annum

Infrastructure - Plant Capacity

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© 2012 Anand Motor Products - All rights reserved

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Achievements

• A Government of India recognized Star export house• It has been acknowledged and awarded for

highest exports of anti vibration components from INDIA.

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© 2012 Anand Motor Products - All rights reserved

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Certificates

ISO/TS - 16949:2009

ISO - 14001:2004

OHSAS - 18001:2007

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© 2012 Anand Motor Products - All rights reserved

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AMP Strengths

• Extensive experience and knowledge base with Global OE Manufacturers for Compound formulation, Product Design & Design validation.

• Widest Product Range in for Engine Mounts, Strut Mounts, Heavy Duty

• State-of-the-Art product development, manufacturing and testing facilities

• Highly Qualified Specialists, Trained Engineers & Skilled Workforce

• One of the most vertically integrated facilities globally preparing own rubber compound, tooling, metal etc

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Engine & Transmission Mounts

Liquid Filled Mounts

Rubber Molded Parts

Product - Range

Suspension Mounts

Suspension BushingsTorque Rods

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Sheet Metal Parts

Stay Rods/Torque Rods

Product - Range

Truck & Trailers Parts

Plastic /PU Parts

Spring Sheet & Bearings

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Product - Range

Engine & Transmission Mounts:

30%

Suspension Mounts: 40%Others: 10%

Heavy Duty: 20%

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© 2012 Anand Motor Products - All rights reserved

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Engineering : Design Development

Product Design & Verification

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Engineering : Product & Process Integration

Working Specifications

Rubber Material DB

Analytic Formulas

CAD

Linear FEA

Non Linear FEA

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Engineering : FEA– Finite Element Method Analysis

Von Mises Stress(target SVM< 0.8*Sy=336 MPa):SVM = 170 Mpa - Csafety = 1.97 (OK)

Max principal Stress(target SPS< 0.8*Sy=336 MPa):Smaxpri = 156 Mpa – Csafety = 2.15 (OK)

Von Mises Stress(target SVM< 0.8*Sy=336 MPa):SVM = 182 Mpa - Csafety = 1.84 (OK)

Max principal Stress(target SPS< 0.8*Sy=336 MPa):Smaxpri = 206 Mpa – Csafety = 1.63 (OK)

Simulation (CUP):Applied loads: Fz1=6600N

Simulation (CUP):Applied loads: Fz1=6600N

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Engineering : Pre Meshing

Pre meshing of top mount using Tetrahedral Elements

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Finite Element AnalysisFEA Solver• Abaqus• Radioss

FEA Pre\Post Processor:• Abaqus• Hyperworks

Engineering : Finite Element Method Analysis

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3-D Tool Modeling of Rubber Bush 3-D Tool Modeling of Stamping Part Spring Sheet

Engineering : Tool Designing

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© 2012 Anand Motor Products - All rights reserved

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Testing and Validation Lab

• Dynamic Tests

• Radial, Axial, Torsional, Conical Tests

• Low Temperature Tests

• Static Tests

• Ozone Tests

• Other Miscellaneous Tests

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Testing and Validation Lab

Universal Testing Machine – Zwick/Roell

CAPACITY : 100 KN

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Testing and Validation Lab

Dynamic Testing Machine – Zwick/Roell

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Coordinate Measuring Machine

Quality Assurance

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Manufacturing

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Manufacturing : Tool Design & Development

• CNC Wire Cut

• Digital Height Gauges

• VMC Vertical Machining Centre

• CNC Turning Centre

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© 2012 Anand Motor Products - All rights reserved

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Manufacturing : Tool Design & Development

• CNC Wire Cut

• VMC Vertical Machining Centre

• CNC Turning Centre

• Lathe Machines

• Milling Machines

• Shapers

• Digital Height Gauges

• Electrical Discharge Machines

• Surface Grinders

• Drill Machines

• Optical Comparators

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Manufacturing : Rubber Intermix

• SCADA based software – Managing 80 recipes at a time• K2A Intermix with Computerized Weighing for Bulk Raw Material and Fine Chemicals

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Manufacturing : Rubber Mixing

• Capacity of producing 250 tons of various compounds per month.

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© 2012 Anand Motor Products - All rights reserved

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Manufacturing : Automatic Weighing Systems - Rubber & Chemical

• Computerized Weighing System – Auto feed of Carbon, Fillers & Oils

• Automatic Weighing Systems for Rubber & Chemical

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© 2012 Anand Motor Products - All rights reserved

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Manufacturing : Metal Pressing Section

• Hydraulic, Mechanical and Pneumatic Presses, Capacity Ranging – 20 Tons to 400 Tons

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© 2012 Anand Motor Products - All rights reserved

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Manufacturing : Metal Surface Treatment Section

Shot Blasting Sand Blasting

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© 2012 Anand Motor Products - All rights reserved

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Manufacturing : Metal Surface Treatment Section

Fully Computerized 11 Tank Phosphating Plant

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Manufacturing : Adhesive Application Area

24 Station Auto Adhesive Spray System

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© 2012 Anand Motor Products - All rights reserved

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Manufacturing : Molding Section

PLC controlled Transfer moldingCompression Molding

Injection Molding

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World Wide

• AMP Products are used as original equipment on several leading vehicles across the globe.

• Local warehousing in North America and Europe can be offered to deliver products to customers just in time

North America

Middle East

Europe

CIS Countries

South America

South East Asia

Australia

Japan

South Africa

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Key OEM Customers across the globe

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© 2012 Anand Motor Products - All rights reserved

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Key OEM Customers across the globe

AnchorIndustries

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© 2012 Anand Motor Products - All rights reserved

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Contact Us

Anand Motor Products38 Km. Stone, Sector 37, National Highway 8.

Khandsa, Gurgaon – 122001 Haryana (India)

Phone: +91-124-4714711 [100 lines] - Fax: +91-124-4714712, 4714713

Email:[email protected] Website: www.amp-india.com

mailto:[email protected]
http://www.amp-india.com/

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